Wuxi Yalian Honeycomb Machinery Factory
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Sales department:

Email:yalian@honeycomb-machine.com

Tel: 86-15067109796

Fax: 86-571-86705362

Postcode: 310000

QQ: 23667294

Skype: geecocindy

Street Add: No.17th Floor, Hongcheng International Building, No.358 Theater Rd., Qianjiang New City, Hangzhou, Zhejiang, China

Honeycomb Wallboard Machine More And More Widely Used

Edit: Wuxi Yalian Honeycomb Machinery Factory    Date: Jun 13, 2017

Honeycomb Wallboard Machine uses the bionic principle, the honeycomb structure theory applied to the packaging material, with the least material consumption, build a solid honeycomb structure, so that Honeycomb Wallboard Machine and its products are both durable and has a cushioning performance, has become the development potential of today's environmental Packaging materials, it is compared with corrugated board, wood and plastic, has an irreplaceable advantage. Honeycomb Wallboard Machine with paper and wood, 1 ton of honeycomb cardboard can replace 30-50m³ of wood, while the cost is only one-third of the wood. The tray made with Honeycomb Wallboard Machine has the characteristics of light weight, high strength, low cost and good cushioning performance. It can be used as a cushioning material to replace EPS foam plastic, eliminate white pollution and protect the natural environment. It is a kind of Of the new environmentally friendly materials.

In recent years, with the people on the honeycomb cardboard excellent performance and environmental characteristics of the in-depth understanding, and gradually as China's industrial products important packaging materials, its manufacturing technology, equipment and equipment level, market development and application has made great progress in China's packaging, building materials, furniture and other industries have been more and more widely used.

Honeycomb Wallboard Machine production process (bonding molding process) there are three main forms: stand-alone operation, unit operation and production linkage line. Stand-alone operating in China, some small honeycomb products production plant is still used, its production efficiency is low, the product quality is difficult to stabilize, only suitable for smaller manufacturers. At present, the Honeycomb Wallboard Machine production line has become China's cellular cardboard industry, the mainstream production process, Honeycomb Wallboard Machine production line is made of honeycomb core paper manufacturing equipment, Honeycomb Wallboard Machine manufacturing equipment, paper cutter and other components. Honeycomb cardboard production line is generally divided into two processes, the first process is to create honeycomb hexagonal structure core paper; the second process is on the core paper on the lower layer made of honeycomb cardboard, Honeycomb Wallboard Machine and post-processing quality Level is an important part of ensuring the quality of honeycomb products.

Honeycomb Wallboard Machine production line generally consists of seven stand-alone: put paper, honeycomb core paper stretch dryer, honeycomb core paper coating machine, honeycomb cardboard composite machine, vertical cutting machine, horizontal cutting machine and electric control cabinet. There are two sets of paper towels, respectively, the supply of paper and the following paper. After the honeycomb core paper produced by the first process is put into the honeycomb core paper stretch dryer, the honeycomb core paper is stretched in a hexagonal grid shape, and is shaped by a styling device. After drying and shaping, enter the coating machine up and down the glue, and then enter the honeycomb cardboard composite machine (equivalent to the corrugated board production line in the double-sided machine). The paper and the core paper are dried and dried by the dryer and enter the laminating machine. The paper and the core paper are in close contact with the honeycomb paper, and are dried and compounded into the Honeycomb Wallboard Machine during the heating and pressing process. Made of Honeycomb Wallboard Machine into the vertical cutting machine and horizontal cutting machine (equivalent to corrugated cardboard production line in the slitting machine and crosscutting machine), according to the requirements cut into the required size.

Honeycomb Wallboard Machine production process

1, core paper stretch. Honeycomb core paper stretching in a variety of forms.

① limited width of the stretch: the use of width restrictions, the core pulled. It is characterized by easy to implement, transverse force is not uniform, suitable for stand-alone operation.

② differential stretching: the use of speed difference, the core pulled. There are traction roller + damping roller, traction roller + damping plate and differential combination. It is characterized by adjustable speed difference, suitable for unit operations and production lines.

③ differential and limit width of the combination: for the core need to dock the production line.

④ horizontal stretch: the core paper strip along the horizontal pull, which is characterized by the process of stretching the paper speed is variable, suitable for continuous paper production line.

2, tissue paper composite. There are two main ways: the paper on the plastic composite and the end of the core paper on the plastic compound. In fact, the paper and the core paper bonding surface is only the edge of the honeycomb core paper and face paper bonding. So the use of tissue glue will be more than 3/4 glue is unnecessary useless, and the part of the glue for the follow-up honeycomb cardboard drying and production to bring a lot of difficulties. Honeycomb core paper on the end of the plastic, glue the amount of less than 1/4 of plastic on the paper, the amount of glue to reduce the amount of semi-finished products also reduce the moisture content and drying the difficulty. The use of plastic paper on the end of the cardboard production of paperboard due to low water content, rolling strength is much larger than the paper on the cardboard.

3, compaction. In order to make tissue paper and core paper bonded firmly, generally need to compact. Pressure press compaction, extrusion and roll compaction and other methods.

① press compaction is mainly used for making core board.

② squeeze is mainly used for the core of the butt and the paper docking compaction.

③ roll compaction is divided into: continuous roller compaction, the pressure jump, applied to the composite and the core of the bond; transmission belt and pressure roller combined compaction, the pressure change is relatively stable. One of the horizontal pressure applied to the paper stitching; vertical pressure applied to the cardboard composite.

4, heating and drying. Honeycomb Wallboard Machine production glue in the adhesive, the exclusion of water, core paper stereotypes need to heat. Honeycomb Wallboard Machine production in the electric heating, steam heating, heat oil heating three kinds of heating methods.

① electric heating with far infrared and microwave heating. It is characterized by convenient control, large energy consumption, high cost.

② steam heating is characterized by soft heating, low temperature limit, thermal efficiency is not high, the need for pressure vessels.

③ heating oil heating a wide temperature range, heat loss is small, no pressure vessel, no boiler room.

5, vertical and horizontal cut. Refers to the vertical cutting and transverse disconnection of the Honeycomb Wallboard Machine. Slot generally use round knife high-speed cutting (multi-knife cutting and double-edged edge). Cross-cut more use of toothless round knife, the size of the car walking synchronization control cut off. Control methods are computer control and work program control.

Honeycomb Wallboard Machine produced by Honeycomb Wallboard Machine production lines can be used to produce various types of packaging products or other industrial products.


  
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